High Performance Solutions for Concrete that Save Weeks & Protect for Decades

Our systems for the repair and protection of concrete are proven effective in real time – our Intercrete range have been on a continuous independent test for 30 Years and are still protecting concrete against any signs of chloride ion ingress.
 

Concrete Repair & Remediation Solutions Delivering 
 

• High strength
• Easy application
• Damp tolerant
• Unrivaled asset protection
• Fast cure
• Rapid return to service
• Surface tolerant
• Water based - VOC free
   

Intercrete concrete solutions can reduce downtime from 28 days to 28 hours

Waiting for concrete to cure sufficiently to allow a protective coating or chemical resistant lining to be applied inevitably causes a long-term cessation of your construction progress – but not anymore. Intercrete products can be applied onto damp surfaces and also onto freshly poured (“green”) concrete as soon as it is structurally sound enough to stand on – usually around 24 hours later. Intercrete products can then be over coated with high performance coatings and linings one day later – giving you back nearly 4 weeks.
 

Faster Coating for Concrete - How Intercrete Works Low Water Content 

High Speed Cure: Concrete needs to cure sufficiently and reduce the overall moisture content within the matrix to around 4% before coatings and chemical resistant linings can be applied. This can take up to 28 days – an inevitable delay to construction progress. Intercrete products have a hugely reduced water content and a highly dense matrix. As shown in the graph, Intercrete products can reach 4% moisture content in hours rather than weeks. 

Intercrete Solutions for Downstream Oil and Gas Maintenance and Repair
 

Secondary containment
 

• Permits fast application of chemical resistant linings
• Compatible with a wide range of International protective coating systems
• Suitable for application onto damp/external bund areas
• No Special Skills Required – Easy Application
   

Structural repairs
 

• Highly Protective Structural Mortars
• High Build – Most repairs can be achieved in a single application
• No Special Skills Required – Easy Application
• Solvent Free – Safe to Use
• High Strength Gain – Up to 4,800 psi compressive strength in just 24 Hours 
   

Immersed Assets
 

• Application onto surfaces to be immersed & part immersed – even tidal
• Safe & clean – blast cleaning not necessary 
• Suitable for steel and concrete structures
• Superior resistance to erosion and abrasion
   

Tank base sealing
 

• Flexible Coating System Bridging Tank Base & Concrete Plinth
• Protects Tank Base Against Hidden Ingress & Corrosion
• Microporous – Allows Trapped Moisture to Escape 
   

Buried Assets
 

• Exceptional Passivating Corrosion Protection 
• Highly resistant to Backfilling Abrasion & Damage
• Protects Against External Wear caused by Cargo Flow Vibration
• Protection for Severe Service Conditions & soils
   

Intercrete 4801 - High Build Repair Mortar
 

• Single component fiber reinforced, high build cement based repair mortar
• Specifically designed for structural concrete repairs and general concrete remediation as well as reinstatement work
• Can be used for repairs up to 80mm (3.15 inches) deep in a single layer even overhead
• Highly waterproof  

Intercrete 4802 - Rapid Setting Repair Mortar
 

• Designed for the structural repair of concrete structures such as supports, bridges, decks and floors, which cannot be taken out of service for prolonged periods.
• Allows fast reinstatement of defective concrete and quick application of Coatings
• High Strength mortar - rivals epoxies in strength & performance
• Suitable for high traffic areas
• Low Temperature Cure

Intercrete 4820 - Waterproof Screed and Pore Filler
 

• Designed as a waterproof filler for minor voids and defects
• Provides a suitable surface finish for the subsequent application of International protective coating systems & linings
• Essential stage when considering Intercrete products onto concrete to allow IP coating & lining systems. Prevents surface defects e.g. pinholing in the coating film
• High Strength cure produces tough abrasion resistant engineering grade finish
• Resistant to 10 Bar positive and Negative pressure @ just 3mm thickness
   

Intercrete 4840 - Epoxy Polymer Cement Coating
 

• Epoxy and polymer modified cementitious coating for the protection of concrete and steel substrates.
• Self Priming for concrete and properly prepared steel
• Strong Chemical Resistance
• Excellent for Tidal Areas such as jetty piling, pier substructures
• Fast turnaround when coating new concrete – e.g. secondary containment
• Resistant to 10 Bar positive and Negative pressure